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Custom Packaging Design

Structural design, dielines and artwork preparation — working out how the packaging has to behave before anything goes on press.

Custom packaging structural design and dieline preparation

Most packaging problems are structural, and most of them are cheaper to solve before tooling than after. Design work at Valentino starts with how the packaging has to behave — what it holds, how it is filled, how it opens, whether it ships — and the visual work follows from that.

Concepts and construction

If you know what you are packing but not how, this is where a project begins. We look at the product, the way it will be sold or shipped, and the impression it needs to make, and propose a construction. Often the useful outcome of this stage is ruling things out: a rigid box that will not survive courier handling unprotected, or a tuck carton that will not hold the weight involved.

Structural design and dielines

A dieline is the flat development of the packaging — every cut, crease and fold drawn to scale. We prepare dielines for new packaging, and check dielines supplied by your designer against the actual product dimensions. That check catches a surprising number of problems: cartons drawn to the outside of a product rather than the inside, glue flaps landing where a window will be cut, creases that make a box impossible to erect.

Artwork preparation

Artwork that looks correct on screen frequently is not press-ready. We prepare files for production — colour separation, spot colour definition, bleed, imposition against the dieline, and checking that fine detail will actually hold at the size it is being printed. Where you have a designer, we work with their files rather than replacing them.

Working from what you already have

You do not need a brief to start. A competitor pack you like, a photograph, a hand sketch or the product itself is usually enough for us to propose a construction and produce a dieline from it.

What this includes

  • Packaging concepts developed around the product
  • Structural design and construction selection
  • Dielines prepared or checked against your product
  • Artwork preparation and press-ready files
  • Packaging development from an existing pack or a sketch
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Other ways we can help

Custom Packaging Design

Custom Packaging Design

Structural design, dielines and artwork preparation — working out how the packaging has to behave before anything goes on press.

  • Packaging concepts developed around the product
  • Structural design and construction selection
  • Dielines prepared or checked against your product
  • Artwork preparation and press-ready files
Read more
Packaging Printing

Packaging Printing

CMYK process and Pantone spot colour printing on board, paper and corrugated, produced at our own facility in Ajman.

  • CMYK process printing across the full catalogue
  • Pantone spot colour for exact brand matching
  • Combined process and spot printing
  • Printing on paperboard, kraft, art paper and corrugated
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Packaging Prototyping & Sampling

Packaging Prototyping & Sampling

Physical samples before production — the only reliable way to confirm that packaging fits, folds and holds before committing to a run.

  • Physical samples produced before tooling
  • Fit checked against your actual product
  • Fold, lock and closure behaviour verified by hand
  • Printed mock-ups for artwork and colour approval
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Custom Packaging Finishing

Custom Packaging Finishing

Lamination, foil stamping, embossing, debossing and spot UV — the finishing operations that separate premium packaging from printed board.

  • Matte, gloss and soft-touch lamination
  • Foil stamping in metallic and pigment foils
  • Embossing for raised detail
  • Debossing for recessed detail
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Packaging Consultation

Packaging Consultation

Working through material, construction and cost decisions with a manufacturer rather than a middleman.

  • Construction selection for a specific product
  • Material and board recommendations
  • Cost reduction without losing perceived quality
  • Sizing to reduce freight and dimensional weight
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Start your project

Request a quotation for your packaging

Send us your specification, artwork or a reference sample. We will come back to you with materials, construction and pricing for your project.

Start your project

Tell us what you need to package

Send your specification and we will come back with materials, construction and pricing. If anything is unsure, send what you have and we will advise on the rest.

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