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Custom Packaging Design

Structural design, dielines and artwork preparation — working out how the packaging has to behave before anything goes on press.

Most packaging problems are structural, and most of them are cheaper to solve before tooling than after. Design work at Valentino starts with how the packaging has to behave — what it holds, how it is filled, how it opens, whether it ships — and the visual work follows from that.

Concepts and construction

If you know what you are packing but not how, this is where a project begins. We look at the product, the way it will be sold or shipped, and the impression it needs to make, and propose a construction. Often the useful outcome of this stage is ruling things out: a rigid box that will not survive courier handling unprotected, or a tuck carton that will not hold the weight involved.

Structural design and dielines

A dieline is the flat development of the packaging — every cut, crease and fold drawn to scale. We prepare dielines for new packaging, and check dielines supplied by your designer against the actual product dimensions. That check catches a surprising number of problems: cartons drawn to the outside of a product rather than the inside, glue flaps landing where a window will be cut, creases that make a box impossible to erect.

Artwork preparation

Artwork that looks correct on screen frequently is not press-ready. We prepare files for production — colour separation, spot colour definition, bleed, imposition against the dieline, and checking that fine detail will actually hold at the size it is being printed. Where you have a designer, we work with their files rather than replacing them.

Working from what you already have

You do not need a brief to start. A competitor pack you like, a photograph, a hand sketch or the product itself is usually enough for us to propose a construction and produce a dieline from it.

What this includes

  • Packaging concepts developed around the product
  • Structural design and construction selection
  • Dielines prepared or checked against your product
  • Artwork preparation and press-ready files
  • Packaging development from an existing pack or a sketch
Packaging

Apply this to your packaging

Custom magnetic closure rigid box

Custom Rigid Boxes

Wrapped greyboard boxes for perfume, jewellery, cosmetics and premium gifting — made to your dimensions in Ajman.

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Custom straight tuck end box

Custom Folding Cartons

Printed paperboard cartons that ship flat and erect quickly — for retail, cosmetics, pharmacy and product lines of every size.

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Custom corrugated mailer box

Custom Corrugated Boxes

Printed corrugated mailers, shipping cartons and display boxes built to survive the journey to your customer.

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More services

Other ways we can help

Custom Packaging Design

Structural design, dielines and artwork preparation — working out how the packaging has to behave before anything goes on press.

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Packaging Printing

CMYK process and Pantone spot colour printing on board, paper and corrugated, produced at our own facility in Ajman.

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Packaging Prototyping & Sampling

Physical samples before production — the only reliable way to confirm that packaging fits, folds and holds before committing to a run.

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Custom Packaging Finishing

Lamination, foil stamping, embossing, debossing and spot UV — the finishing operations that separate premium packaging from printed board.

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Packaging Consultation

Working through material, construction and cost decisions with a manufacturer rather than a middleman.

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Start your project

Request a quotation for your packaging

Send us your specification, artwork or a reference sample. We will come back to you with materials, construction and pricing for your project.