Corrugated Mailer Box
A one-piece die cut box with a tuck-in lid — closes without tape and can be printed inside for the unboxing.
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Packaging
Custom Corrugated Boxes
Printed corrugated mailers, shipping cartons and display boxes built to survive the journey to your customer.
Products
Corrugated Boxes we manufacture
Shipping Boxes
Regular slotted cartons for transit and despatch, printed or plain, sized to your product rather than a stock range.
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E-commerce Boxes
Corrugated packaging specified around courier handling and the moment the customer opens it.
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Custom Corrugated Boxes
Non-standard corrugated constructions — partitions, handles, apertures and shapes a regular carton cannot handle.
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Corrugated Display Boxes
Printed counter and floor display units that ship flat and hold product at the point of sale.
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The construction
Corrugated board is a fluted core sandwiched between liners. That flute is what does the work: it absorbs impact, resists crushing under stacking, and lets a relatively light box carry a surprising amount of weight.
For e-commerce, corrugated is doing two jobs at once. It has to survive a courier network, and it is also the first physical thing your customer touches. A printed mailer box handles both; a plain shipping carton handles only the first, and costs less accordingly.
We manufacture corrugated packaging to your dimensions in Ajman — printed, die cut and supplied flat.
Constructions
Types of corrugated boxes
Corrugated mailer boxes
A one-piece die cut box with a tuck-in lid. No tape needed to close, and the inside can be printed for the unboxing moment.
Shipping boxes
Regular slotted cartons for despatch and transit, printed or plain, sized to your product rather than to a stock range.
E-commerce boxes
Mailers specified around courier handling and the customer opening them — right-sized to reduce void fill and dimensional weight.
Custom corrugated boxes
Non-standard constructions with partitions, inserts, handles or die cut apertures for products that do not fit a regular carton.
Corrugated display boxes
Printed counter and floor display units that ship flat and hold product at the point of sale.
Customisation
Materials, printing and finishing
Board, print process and finish are chosen per project. Sizes are always made to your dimensions.
Materials
- Corrugated board
- Kraft board
- Coated paperboard (FBB/SBS)
Printing
- CMYK process printing
- Pantone spot colour
- Unprinted / plain
Finishing
- Matte lamination
- Gloss lamination
- No finishing required
Sizes
Custom sizes available
Applications
Common applications
- E-commerce and despatch
- Subscription boxes
- Retail transit
- Electronics
- Food and beverage transit
- Point-of-sale display
Manufacturing
Made at our Ajman facility
Corrugated work is printed and die cut to the approved dieline, then folded and glued or supplied flat for self-assembly depending on the construction. Mailer boxes are cut as a single piece so there is no glue seam to fail in transit.
Sizing is where most corrugated projects are won or lost. A box that is 20 mm too large in every direction costs more board, needs more void fill and may push a consignment into a higher dimensional weight band. We size to the product.
Questions
Frequently asked questions
What size should my mailer box be?
As close to the product as packing allows. Every extra centimetre adds board cost, void fill and dimensional weight on the courier bill. Send us the dimensions of what you are shipping, including any protective wrap, and we will work back to an internal box size.
Can corrugated boxes be printed on the inside?
Yes, and for e-commerce it is often worth it. The inside of a mailer is the first thing a customer sees when the box opens, and printing it is usually a smaller cost increase than people expect. It can be a single Pantone colour rather than full colour.
What is the difference between a mailer box and a shipping box?
A mailer is a single die cut piece with a tuck-in lid that closes without tape, designed to be presentable when it arrives. A shipping box is a regular slotted carton assembled and taped, built purely for transit. Mailers cost more per unit; shipping boxes are the right answer when nobody is going to look at the box.
Do you supply plain corrugated boxes?
Yes. Where a box is purely for transit and will never be seen by an end customer, plain kraft corrugated is the most economical option and we supply it in your dimensions.
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Other packaging we manufacture
Custom Rigid Boxes
Wrapped greyboard boxes for perfume, jewellery, cosmetics and premium gifting — made to your dimensions in Ajman.
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Custom Folding Cartons
Printed paperboard cartons that ship flat and erect quickly — for retail, cosmetics, pharmacy and product lines of every size.
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Custom Printed Paper Bags
Retail and luxury paper bags with rope, ribbon or twisted handles — printed and made up at our own facility.
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Start your project
Get a quote for custom corrugated boxes
Send us your specification, artwork or a reference sample. We will come back to you with materials, construction and pricing for your project.