Corrugated Mailer Box
A one-piece die cut box with a tuck-in lid — closes without tape and can be printed inside for the unboxing.
- Corrugated
- Custom sizes available
- Made in the UAE
- One-piece die cut construction, no glue seam
- Tuck-in lid closes without tape
- Interior printing available
- Sized to the product, not to a stock range
- Corrugated flute absorbs handling damage
Every order is manufactured to your specification. Send your sizes, artwork or a reference sample and we will quote materials, construction and finishing.
Reference: VAL-CB-MLR
About Corrugated Mailer Box
A mailer box is cut from a single piece of corrugated board and folds into a box with a hinged lid that tucks closed. There is no glue seam and no tape, which means there is also no seam to fail somewhere in a courier network.
For e-commerce it does two jobs at once. It protects the product in transit, and it is the first physical thing the customer touches — which is why the inside of a mailer is worth printing. A single Pantone colour on the interior costs less than most people assume and changes the opening entirely.
Sizing is the decision that matters most. A mailer close to the product needs less void fill and can keep a consignment out of a higher dimensional weight band.
Customisation options
Construction, board, print and finishing are all specified per project. If something you need is not listed, ask — most requirements can be produced in house.
Corrugated
Custom sizes available
- Corrugated board
- Kraft board
- Coated paperboard (FBB/SBS)
- CMYK process printing
- Pantone spot colour
- Unprinted / plain
- Matte lamination
- Gloss lamination
- No finishing required
- Paperboard insert
- Foam insert
- Custom insert
- No insert required
Board flute, print coverage, interior printing and inserts are all specified per project. Interior print can be a single spot colour, which costs far less than full colour and still transforms the opening.
Send the dimensions of the product including any protective wrap, and we will work back to an internal box size.
Why choose a corrugated mailer box
No seam to fail
Cut as one piece, so there is no glued join that can separate under handling or humidity.
The unboxing is part of the product
The inside of the lid is the first surface a customer sees. Printing it is one of the most economical brand impressions available.
Right-sizing saves money twice
A box sized to the product needs less void fill and can avoid a higher dimensional weight band with the courier.
Produced at our Ajman facility
Printed, die cut and creased as a single blank at our Ajman facility, then supplied flat. Because there is no gluing operation, the die and the crease positions carry all the accuracy — a crease slightly out of position makes a mailer that will not close square.
We sample before production so the fold and the closure are confirmed by hand.
Where this packaging is used
- E-commerce and despatch
- Subscription boxes
- Cosmetics and skincare
- Apparel
- Electronics accessories
Frequently asked questions
What size mailer box do I need?
As close to the product as packing allows. Send the dimensions of what you are shipping including any wrap or tissue, and we will work back to an internal size. Every extra centimetre costs board, void fill and courier weight.
Can you print the inside of the box?
Yes, and for e-commerce it is usually worth it. A single Pantone colour or a printed message inside the lid is a modest cost increase for a large change in how the delivery feels.
Do mailer boxes need tape?
Not to close — the lid tucks in. Many brands add a printed sticker or tape across the closure as a tamper indicator and a branding opportunity, but structurally it is not required.
How strong is a mailer box?
Strong enough for normal courier handling when the flute and board are matched to the weight. For heavy or fragile items we would specify a heavier flute or recommend an insert.
Related packaging
Shipping Boxes
Regular slotted cartons for transit and despatch, printed or plain, sized to your product rather than a stock range.
E-commerce Boxes
Corrugated packaging specified around courier handling and the moment the customer opens it.
Custom Corrugated Boxes
Non-standard corrugated constructions — partitions, handles, apertures and shapes a regular carton cannot handle.
Request a quotation for Corrugated Mailer Box
Tell us your size, quantity, material and finish. Send artwork if you have it — if not, our design team can prepare the dielines and artwork for you.